PGM-FI : Fuel Injection fault? (Or is it?)

“There’s something funny going on with that FI light on my bird…”

The FI light on the bike serves a couple of functions. Firstly it lets you know that the fuel injection system is active on ignition and also lets you know of any problems with any of the bikes sensors such as the MAP senor (Manifold Absolute Pressure), BARO (Atmospheric Pressure Sensor), Knock Sensors, Level (bank angle) Sensor, Throttle Position Sensor, Exhaust Port Air Injection system,  and so on…..

 The bike does this by using the FI light as a means of communication between you and the bikes computerised engine management system, so if the FI light flashes or illuminates and stores these fault codes in the ECM module situated in front of the tail light (under the grab rail, at the rear of the bike). So do not automatically assume that there is a problem with the Fuel Injection system, because it goes way, way deeper than that….as this page will tell you as you read on…

Honda recognises a problem:
Honda have recognised that on some bikes there may be a fault with the ECM unit, and/or the wiring loom, causing FI light indications and the bike cutting out. They have therefore increased the warranty on the wiring loom to 5 years and have agreed to change it on the Blackbird free of charge as a precautionary measure if you so wish….This fault can be traced by the bike sometimes cutting out. This is a minority problem.


’99 – ’00 CBR1100XX Super Blackbirds so far seem to be the only ones affected.
This problem affected our very own Wobbs (IXXRA Crew member) who posted on our forum at the time:

As you will be aware the 99 model is almost 5 years old. There was a fault with the wiring harness. So to all those with a 99 model you can check to see if yours is on its way out, as once it is past its 5 years you cannot have the wiring harness changed under the extended warranty, you will have to pay for it. Around £500 + Labour. How, what, where? Well here's a picture.
The yellow area is where the culprit is, its a "Jumper block" (blue or green), sorry can't remember.
Approx 2" long by 1" wide by 1" depth.



You will have to cut the harness cover to get to the block, open the block, if there are any signs of corrosion. See your dealer, (If not, tape it back up) tell him about the extended warranty on the harness, if he says there isn’t one, tell him to phone Honda they will put him straight


Interesting postings on this very subject from our very own Bezzer and a South African website include:

http://ixxra.co.uk/v-web/bulletin/bb/viewtopic.php?t=2816&highlight=wiring+loom

http://www.sport-touring.net/cgi-bin/msgboard/ikonboard.cgi?s=5efa3d7f2597d308e102d063aeb12cf7;act=ST;f=21;t=13890

Both posts are well worth a read if you are concerned that it could be your wiring loom
This is a minority problem

"MANY THANKS TO HAYNES© PUBLISHING FOR ALLOWING IXXRA© TO SOURCE AND PUBLISH SOME OF THE LIMITED INFORMATION BELOW"

Get Mr Honda’s Magic Code Sussed!!

To retrieve and FI error codes , simply bridge the outer terminals of the service check connecter situated in front and to the right of the ECM module, as the picture below shows, WITH THE BIKE ON THE SIDESTAND:


The FI warning light system uses long (1.3 second)  and short (0.5 second) flashes to give out the fault code. A long flash is used to give out the first digit of a double digit fault code (i.e. 10 or above) and s series of short flashes give out the second digit of the two digit fault code.

If there is more than one code, there will be a gap before the other codes are revealed:


Fault Code (Number of flashes)
Symptoms
Possible Cause
0 -no code (warning light constantly on) Engine does not start Blown fuse (main, engine stop, or fuel pump).Faulty power supply to ECM.Faulty engine stop relay.Faulty engine stop switch/open circuit to earth wire.Faulty ignition switch.Faulty bank angle sensor.Faulty ECM.
0 -no code (warning light constantly on) Engine runs normally Short circuit in warning light wiring.Short circuit in service check connecter wiring.Faulty ECM.
0 -no code (warning light off) Engine runs normally Blown warning light bulb.Open circuit in warning light wiring.Faulty ECM.
1 Engine runs normally Faulty MAP sensor or wiring.
2 Engine runs normally Faulty MAP sensor or vacuum hose.
7 Engine difficult to start at low temperatures Faulty coolant temperature sensor or wiring.
8 Poor throttle response Faulty throttle sensor or wiring.
9 Engine runs normally Faulty air intake temperature sensor or wiring.
10- (X, Y  1999 and 2000 models only) Engine runs poorly at high altitude Faulty atmospheric (barometric) sensor or wiring.
11 Engine operates normally Faulty speed sensor or wiring.
12 Engine does not start Faulty No. 1 injector or wiring.
13 Engine does not start Faulty No. 2 injector or wiring.
14 Engine does not start Faulty No. 3 injector or wiring.
15 Engine does not start Faulty No. 4 injector or wiring.
18 Engine does not start Faulty cam pulse generator or wiring.
19 Engine does not start Faulty ignition pulse generator or wiring.
20 Engine operates normally Faulty EPROM in ECM
25 Engine operates normally Faulty knock sensor or wiring
 The following codes are only applicable to models with catalytic converter :
21 Engine operates normally Faulty oxygen sensor.
23 Engine operates normally Faulty oxygen sensor heating element.
Once all the codes have been revealed, switch off the ignition and (where necessary) remove the auxiliary  wire from the service check connector, and identify the fault using the table above.For checking procedure please consult your Honda dealer or purchase the Haynes manual, as we were unable to publish the checking procedures. 

Can I then reset the PGM FI unit to erase ALL the previous malfunctions?

Well…er…to be honest if we told you we’d have to kill you! Nah, just joking! The information is supplied below:

1. Turn off ignition
2. Short the service check connector or the PGM-FI system using a jumper wire
3. Remove the jumper wire from the service check connector
4. The malfunction indicator will illuminate for about 5 seconds. While the indicator is lit, short the service check
connector again with the jumper wire. 'The self-diagnosis memory data is erased if the malfunction indicator (FI lights) turn off and start blinking'.

It stores all the electronic and electrical faults for your bike. Therefore, it can be erased or reset if you do so.

Click here to return to the IXXRA's Blackbird Information link pages